Product Development

Design for Manufacturing

Robust Expertise You can Count on

SeaskyMedical’s engineers have extensive experience in the design and development of medical plastic products and precision molds. We first understand your product thoroughly and provide a comprehensive DFM analysis. Through DFM analysis, we reduce your project risks by recommending the optimal materials, optimizing your product design and planning the injection molding process properly. Reach us in your product design stage and gain reliable solution.

01   Professional Material Knowledge

Recommending the Optimal Materials for Your Project

The choice of product material has a significant impact on the performance of the finished product. Combining our experience and close contact with upstream material suppliers, we recommend the most suitable medical-grade resins for you. By carefully selecting materials, we ensure that the appearance of the product meets your requirements and that the quality complies with regulations.

A staff member is holding customer product samples and recommending suitable materials to customers.
A staff is measuring a micro injection molded part with a measure tape.

02   Stable Production and Consistent Quality

Optimizing Your Product Design

It makes no sense to talk purely about the exact tolerances of a product. We tend to help our customers to determine the proper tolerances according to the product assembly and usage requirements. Proper tolerances make production more stable and improve the consistency of product quality. Such optimization makes production more economical and at the same time gives the product a standard to follow.

03   Ensuring Product Quality and Safety

Plan Your Process Appropriately

In addition to the use of medical products, we also plan a suitable process for your medical injection molding, helping our customers reduce risks and improve product quality. We believe that a smooth process is a key factor in ensuring high quality and cost-effective medical plastic products. 

Depending on your product application, we will determine if a cleanroom will be used. This ensures the product safety while reducing the risk of product development failure.

Two staff members are in front of the computer planning the products process for customers.

Medical Product Design and Development

SeaskyMedical’s medical product designers and engineers have extensive experience in the design and manufacturing of plastic medical products. As a full-service provider, we work closely with our customers from the beginning of the design and development process through its whole lifecycle.

First, we gather all the facts about a product and conduct a thorough DFM study. Using DFM analysis, we meticulously plan the injection molding making and offer the best materials to decrease project risks. Get in touch with us early on in the product development process for a reliable answer.

Why is Medical Device Design Important?

Using SeaskyMedical’s solution-oriented design services, medical device can be built and designed exactly how you want it to be. You can rely on our medical device design knowledge to help you meet your goals while also complying with regulatory approvals and medical device design specifications, thanks to our extensive experience.


To minimize project risks, we use our Medical Product Design and Development technique to suggest the best materials, improve product design, and rigorously schedule injection molding. Our low prices and high quality work allow you to save money on your project.

Our Capability of Medical Product Design and Development

Plastic medical contract manufacturing devices are a specialty for SeaskyMedical, which has extensive experience in this field. As a full-service provider, we work closely with our customers from the beginning of the design and development process through its whole lifecycle.

Design for Manufacturability (DFM)

Our DFM capabilities extend to the following materials and industrial processes:

Injection molding of plastic (thermoplastic & elastomeric processes)

Extrusion is the term used to describe the procedure (thermoplastics & silicon)

Compression molding is a type of molding used in the construction industry.

Computer-controlled machining (CNC) (milling, turning, Swiss, EDM, laser precision)

Procedures that are repeated in the future

Design for Device Assembly (DFA)

Optimizing your design for the following assembly methods is something we can help you with:

High speed

Automated, semi-automated and manual



Coatings and surface treatments


In-line packaging and labeling

Design for Materials

The interaction and compatibility of the materials used in medical device injection molding are critical design considerations. We could put our material expertise to good use for you by working together on:

Material identification (FTIR and SEM analysis)

Material selection

Material testing

Design for Packaging

Packaging design and development are among the many services provided by our team of degreed packaging engineers at our Packaging Center of Excellence.

Packaging for terminally sterilized medical devices (ISO 11607 Part 1)

Process of Packaging Validation (ISO 11607 Part 2)

Prototype packaging systems were examined.

Stability testing and verification of package design

Why Work with Seaskymedical's Medical Device Services & Product Development Team?

Our experienced designers and engineers help our clients with every aspect of the product design phase, from conceptual design to product specifications, design development, 3D models and 2D drawings, DFM analysis, in-house rapid prototyping, material selection, design optimization, and design for moldability. We can help you meet your goals while still adhering to all applicable regulations and medical injection molding company like seaskymedical’s devices design guidelines. For these reasons, we encourage you to work with us:

Proven, Capital-Efficient Pathway and Process

SeaskyMedical in the last decade, with a success rate of 99.9S percent. You can rest confident that when you work with us, you'll be working with a team of medical product designers and developers who know how to deliver your medical product to market quickly, safely, and inexpensively.

Experienced and Professional Medical Product Development Team

SeaskyMedical's medical product design and development team has over 10 years of experience and is exceptionally well-versed in the field. From the first design concept through the final production, our team will work with you to create a new product.

Iso 13485: 2016 Certified Environment

SeaskyMedical is an ISO 13485:2016 certified medical device manufacturer and distributor. International standard ISO 13485:2016 governs medical device quality management systems. It is imperative that the ISO 9001 set of standards be put into action. ISO 13485:2016 accreditation is required for contract manufacturers and design/engineering firms that support contract manufacturers or medical device manufacturers.

Hardware and Software Product Development and Engineering

Using a tried-and-true design and development methodology, SeaskyMedical develops hardware and software solutions to ensure that your medical product development goes without a hitch.

Lean and flexible processes are always at the core of our operations, which we expand as necessary. Our experienced project managers and engineers work together with you to avoid project risks and execute your project on time and within budget.

Rigorous Verification and Validation Support

SeaskyMedical will work closely with you throughout the development process to ensure that the final design and quality of your medical product can be tested and approved. To ensure that your product is safe for patients, we will work with you to develop a risk-management strategy.

Medical Grade Materials for Medical Products

In the field of plastic medical goods, SeaskyMedical has extensive experience. In order to help you fulfill the goals of your product, we select materials that are compliant with regulatory standards and optimize the design of your product.

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