Medical Dual-chamber Syringe Injection Molding Services

Custom Dual-chamber Syringe
in Seaskymedical

Seaskymedical provides advanced medical injection molding solutions for Dual-chamber syringe and Multi-chamber syringe systems used in pharmaceutical and biologics delivery applications. Our Dual-chamber syringe designs support prefilled drug combinations, lyophilized drug reconstitution, and controlled mixing applications.

 

From Dual-chamber barrel molding to complete syringe barrel molding assemblies, we manufacture high-precision plastic components that ensure airtight sealing, smooth plunger travel, and reliable drug isolation before activation.

 

Product range includes:

OEM Dual-chamber Syringe in ISO 13485 Contract Manufacturing Facility

As an ISO 13485 contract manufacturing partner, Seaskymedical delivers OEM solutions for pharmaceutical companies and medical device brands worldwide. Our capabilities extend beyond standard molding to full engineering-driven development.

Dual-chamber Syringe Structure

We support complete structural customization including Dual-chamber barrel, plunger rod manufacturing, and Luer lock connector integration. Multi-cavity mold systems are applied to ensure stable mass production with tight dimensional consistency.

Component Precision & Mold Design

High-precision molding processes are used for critical fluid-contact areas. Overmolding techniques are applied for gasket integration, elastomer sealing, and secondary structural bonding. Our engineering team designs optimized multi-cavity mold configurations to increase output while maintaining cavity-to-cavity consistency and minimal warpage.

Packaging & Cleanroom Assembly

All syringe components can be produced under cleanroom molding conditions. Secondary processes including ultrasonic welding, inspection, and packaging are conducted in controlled environments to meet medical device standards. Custom sterile barrier packaging solutions are available upon request.

Full-Process Medical Injection Molding for Multi-chamber Syringe Systems

Seaskymedical offers one-stop development services covering mold design, medical injection molding, validation support, and pilot production for Mixing syringe and Multi-chamber syringe projects.

IV Sets

Parts & Mold Design

The parts and mold tooling design of custom infusion sets are the most important aspect of the process. The design of the parts and mold is a very important step in manufacturing, as it will determine how your custom infusion sets molding are going to perform.

IV Sets1

3D Prototyping

One most important aspect of custom infusion sets is the printing & prototyping stage. This process allows for a better understanding of how your product will be manufactured, and it allows you to get the most out of your budget.

IV Sets

Injection Molding

Medical plastic injection is an ideal process for making custom infusion sets. The process in our IV set factory involves heating plastic, injecting it into a cavity, and then cooling it to form the desired shape.

Blood Transfusion Sets

Medical Validation and Verification

The medical validation and verification of infused products is an essential step in the product development process. The medical validation and verification of Custom Infusion Sets can be performed by any qualified person, such as a pharmacist or laboratory technician.

Benefits of Manufacturing Dual-chamber Syringe with a Reliable Medical Injection Molding Partner

Dual chamber syringe (2)

Dual-chamber syringe systems require complex geometry control and sealing integrity. Partnering with a specialized medical injection molding company ensures structural reliability and regulatory compliance.

High-precision molding ensures smooth plunger movement and consistent chamber isolation, reducing cross-contamination risk in Mixing syringe applications.

Medical grade polymers such as COP and COC provide superior transparency, dimensional stability, and compatibility with biologics. All biocompatible plastic parts are produced following strict quality traceability procedures.

Cleanroom molding and ISO 13485 contract manufacturing systems guarantee process control, documentation support, and consistent production performance across multi-cavity mold platforms.

Why Pharmaceutical and Medical Device Companies Choose Seaskymedical

Seaskymedical is a specialized medical injection molding manufacturer with over 10 years of experience in precision plastic components for drug delivery systems. Our expertise in Dual-chamber syringe and Multi-chamber syringe molding allows us to support complex drug-device combination projects.

Molded in Class 7 Clean Room Injection

Molded in class 7 clean room injection is an important part of the process because it helps to ensure that the finished product is sterile, which is necessary for products that have to be used in medical settings. The molded in class 7 clean room injection can be applied to any type of plastic or rubber.

Cooperate with Certified Material Color Supplier

Reliable blood transfusion set factory like Seaskymedical usually cooperates with certified material color suppliers to source medical-grade plastic material. Biocompatibility with various resins and columns for medical products is also provided by us.

Various Plastic Injection Molding Options

Plastic injection molding is a method used to produce medical device parts and medical consumables like molded IV sets, it is important to consider the different types of molding methods. Insert molding, overmolding, and micro-molding are available in Seaskymedical.

ISO Quality certified

ISO 13485:2016 is the must quality standard for IV set manufacturer. Professional surgical disposable manufacturers also need to equip with this certificate to guarantee the safety of your medical products.

Rigorous Medical Verification

At Seasskymedical, we are committed to making the best sampling tube for our customers. Our blood collection tubes are made from the highest quality material. We also provide the competitive prices because we are a disposable sampling tube manufacturer, you could save other unnecessary charges.

One stop service

Seaskymedical, a one stop-service medical molding company, could provide worry-free service for your custom IV sets manufacturing, which includes mold tooling development, mold making, injection molding , assembly and packaging.

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